Homemajor project Suhail Project

Suhail Project

16 Settembre 2024 By GME Recycling Comments are Off

Suhail Project Description

In 2023, GME was selected for a new Lead Battery Recycling Plant Project from SUHAIL INDUSTRIAL HOLDING GROUP, one of the leading holding group of companies that produce, and export processed non-ferrous metals, stainless steel, and plastic from the Qatar. Its strength and foresight has led the Company to be set as the first Smelting and Refining facility to produce Pure Lead ingots in the whole State of Qatar. The project consisted in a complete Battery Breaker plant manufacturing with a capacity of 10 tons/hour as step 1 with a complete Smelting, Refining and Casting line as a step 2. GME was responsible for the engineering, procurement, manufacturing and the installation supervision of the entire plant.

Performed activities: 2023, battery recycling plant cap. 50.000 tpy supplying, with

Battery breaker unit, 10 tph capacity, including

Automatic Charging Station
Aerosol droplet pollution collection by suction points on breaker and wet scrubbing before discharging to atmosphere, execution in polypropylene
Paste collection into stirred tank with pump transferring to FilterPress
Breaker acid water filtering to charge to neutralization unit to be re-used in closed loop
Crushed material separation into SS316 water tank

Water Neutralization unit, including:

N.2 PRFV stirred reactors
Lime feeding to reactors by automatic dosing system
pHmeter to control and automatically balance the correct acidity of the water
Filter press 4,0 m3 capacity in full SS316, with bottom panels conveyor transferring to deposit.

Projects specs

Sector: batteries recycling plant​

Commissioned: SUHAIL INDUSTRIAL HOLDING GROUP​

Country: Doha Industrial area, Doha, State of Qatar​

Performed activities: Battery recycling plant cap. 50.000 tpy supplying, with battery breaker, water neutralization unit, wet scrubber, Automatic Charging Station, N.1 rotary furnaces 4 M3, Set of kettles 35 Tons, N.1 ingots casting machine.

​Capacity of the plant: 50.000 tpy

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Rotary furnaces 4 m3 capacity

Automatic loader with 4 m3 hopper to the Rotary Furnace
Furnace rotation by low speed hydraulic motor coupled to teeth pinion and cogwheel
Furnace melting by SS mono-tube, self cooled, oxy-gas burner
Cr/Mg bricks insulation system
N.2 centered shed pouring holes for lead and slag casting (in different time) into crucibles
Automatic crucible moving by winches system

Set of kettles 35 Ton

Kettles equipped with tilting table for crucibles content reversing
Kettles equipped with bottom pouring hole for gravity casting to ingot caster

N.1 ingots casting belt, 9 ton per hour capacity with 25 kg ingots

N.3 pre-heated liquid metal valves for kettles bottom casting system
N.3 pre-heated liquid metal pipes to gravity pot casting
1 gravity pot with bottom liquid dosing needle valve

N.1 variable speed casting belt

90 bolted special cast iron molds
N.1 cast iron star wheel
N.1 mold cooling system by water spray nozzles with water collecting to cooling tower
N.1 ingots caster with customer logo personalization
N.1 mold hammering at ingots discharging point
N.1 ingots discharging device
N.1 ingot casting collecting system, with a twin chain belt technology complete of ingots balance and alignment system
Ingots casting layer clamping, lifting, transporting, with weighing and rotation system to the stacking position
N.1 storage belt for n. 10 stacks

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