Suhail

16 Settembre 2024 By GME Recycling Comments are Off

Suhail Project Description

In 2023, GME was selected for a new Lead Battery Recycling Plant Project from SUHAIL INDUSTRIAL HOLDING GROUP, one of the leading holding group of companies that produce, and export processed non-ferrous metals, stainless steel, and plastic from the Qatar. Its strength and foresight has led the Company to be set as the first Smelting and Refining facility to produce Pure Lead ingots in the whole State of Qatar. The project consisted in a complete Battery Breaker plant manufacturing with a capacity of 10 tons/hour as step 1 with a complete Smelting, Refining and Casting line as a step 2. GME was responsible for the engineering, procurement, manufacturing and the installation supervision of the entire plant.

Performed activities: 2023, battery recycling plant cap. 50.000 tpy supplying, with

Battery breaker unit, 10 tph capacity, including

Automatic Charging Station

Aerosol droplet pollution collection by suction points on breaker and wet scrubbing before discharging to atmosphere, execution in polypropylene

Paste collection into stirred tank with pump transferring to FilterPress

Breaker acid water filtering to charge to neutralization unit to be re-used in closed loop

Crushed material separation into SS316 water tank

Water Neutralization unit, including:

N.2 PRFV stirred reactors

Lime feeding to reactors by automatic dosing system

pHmeter to control and automatically balance the correct acidity of the water

Filter press 4,0 m3 capacity in full SS316, with bottom panels conveyor transferring to deposit.

Projects specs

Sector: batteries recycling plant

Commissioned: SUHAIL INDUSTRIAL HOLDING GROUP

Country: Doha Industrial area, Doha, State of Qatar

Performed activities: Battery recycling plant cap. 50.000 tpy supplying, with battery breaker, water neutralization unit, wet scrubber, Automatic Charging Station, N.1 rotary furnaces 4 M3, Set of kettles 35 Tons, N.1 ingots casting machine.

Capacity of the plant: 50.000 tpy

Rotary furnaces 4 m3 capacity

Automatic loader with 4 m3 hopper to the Rotary Furnace

Furnace rotation by low speed hydraulic motor coupled to teeth pinion and cogwheel

Furnace melting by SS mono-tube, self cooled, oxy-gas burner

Cr/Mg bricks insulation system

N.2 centered shed pouring holes for lead and slag casting (in different time) into crucibles

Automatic crucible moving by winches system

SUHAIL AND GME RECYCLING: A GREAT PARTNERSHIP

Suhail Industrial Holding Group and GME Recycling have forged a dynamic partnership that marks a significant leap forward in sustainable lead battery recycling.

By combining Suhail’s industry expertise with GME’s advanced recycling technologies, the collaboration enhances operational efficiency and reduces environmental impact.

This synergy enables both companies to set new standards in the recycling process, promoting circular economy principles and minimizing waste. Together, they are leading the way in responsible resource management, ensuring that lead batteries are recycled safely and effectively, while contributing to a greener future for the region and beyond.

This partnership is a model of innovation and sustainability.

Discover more about Suhail